Product Description
Product Description
Introducing the HMCG-I Series Harmonic Reducer
Get ready to revolutionize your high precision applications with the HMCG-I series harmonic reducer from HangZhou Yijiaang Automation Technology Co., Ltd! This incredible gearbox is designed to take your aerospace, robotics, semiconductors, power inspection, and automation equipment to new heights.
Experience the Power of Harmonic Gear Transmission
Discover the cutting-edge transmission mode invented by American inventor C.W.Musser in 1955. The HMCG-I series utilizes the elastic deformation of flexible working components to achieve movement and power transmission like never before. Say goodbye to traditional rigid components and embrace the flexibility that brings a whole new level of functionality to your applications.
Unleash the Deceleration Principle
With the HMCG-I series harmonic reducer, you can harness the power of the deceleration principle. Watch as the flexwheel, rigid wheel, and wave generator work together in perfect harmony to achieve seamless motion and power transmission. The innovative design ensures that the flexwheel constantly deforms, resulting in precise and efficient movement transmission.
Product Specifications
- Product Name: Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer
- Applicable Industries: Machinery, Agricultural Machinery, Car, Robot
- Hardened Tooth Surface: Yes
- Installation Type: Horizontal Type
Don’t miss out on the opportunity to enhance your applications with the HMCG-I series harmonic reducer. Upgrade to the future of precision and efficiency today!
Product Parameters
| Model | Reduction ratio | Rated torque at input 2000r/min |
Permissible CHINAMFG torque at start/stop | Permissible max.value of ave.load torque | instantaneous permissible max.torque | Permssibie max.input rotational speed | Permissible ave.input rotational speed | Backlash (arc sec) | Transmission accuracy(arc sec) |
| Nm | Nm | Nm | Nm | r/min | r/min | ≤ | ≤ | ||
| 14 | 50 | 7 | 23 | 9 | 46 | 8000 | 3500 | 20 | 90 |
| 80 | 10 | 30 | 14 | 51 | 20 | 90 | |||
| 100 | 10 | 36 | 14 | 70 | 10 | 90 | |||
| 17 | 50 | 21 | 44 | 34 | 91 | 7000 | 3500 | 20 | 90 |
| 80 | 29 | 56 | 35 | 113 | 20 | 90 | |||
| 100 | 31 | 70 | 51 | 143 | 10 | 90 | |||
| 20 | 50 | 33 | 73 | 44 | 127 | 6000 | 3500 | 20 | 60 |
| 80 | 44 | 96 | 61 | 165 | 20 | 60 | |||
| 100 | 52 | 107 | 64 | 191 | 10 | 60 | |||
| 120 | 52 | 113 | 64 | 161 | 10 | 60 | |||
| 25 | 50 | 51 | 127 | 72 | 242 | 5500 | 3500 | 20 | 60 |
| 80 | 82 | 178 | 113 | 332 | 20 | 60 | |||
| 100 | 87 | 204 | 140 | 369 | 10 | 60 | |||
| 120 | 87 | 217 | 140 | 395 | 10 | 60 | |||
| 32 | 50 | 99 | 281 | 140 | 497 | 4500 | 3500 | 20 | 60 |
| 80 | 153 | 395 | 217 | 738 | 10 | 60 | |||
| 100 | 178 | 433 | 281 | 841 | 10 | 60 | |||
| 120 | 178 | 459 | 281 | 892 | 10 | 60 | |||
| 40 | 50 | 178 | 523 | 255 | 892 | 4000 | 3000 | 10 | 60 |
| 80 | 268 | 675 | 369 | 1270 | 10 | 60 | |||
| 100 | 345 | 738 | 484 | 1400 | 10 | 60 | |||
| 120 | 382 | 802 | 586 | 1530 | 10 | 60 |
Company Profile
Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer
Introducing the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer
Upgrade your machinery with the state-of-the-art technology of the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer from HangZhou Yijiaang Automation Technology Co., Ltd. This innovative product is engineered to elevate your transmission components, delivering unparalleled performance and reliability.
Equipped with a hardened tooth surface, this precision reducer ensures exceptional durability and longevity, making it ideal for various applications such as machinery, agricultural equipment, automobiles, and robotics. Its horizontal installation design facilitates seamless integration into your current systems, saving you time and effort.
Experience the superior speed reduction capabilities of this ultra-thin harmonic reducer. Its advanced gearbox technology guarantees smooth and precise operation, enabling flawless performance in CNC machine tools, packaging machinery, printing equipment, automation systems, collaborative robots, medical devices, AGVs, and more.
At HangZhou Yijiaang Automation Technology Co., Ltd, we are dedicated to delivering top-quality products and services. Our team of experts is committed to technological advancement and customer satisfaction, ensuring you receive an exceptional experience.
Don’t miss the chance to enhance your machinery with the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer. Join us in propelling the world CHINAMFG and achieving new levels of efficiency and productivity. Contact us today!
Detailed Photos
FAQ
Introducing the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer
Are you in need of a top-notch gearbox/speed reducer for your machinery, agricultural equipment, car, or robot? Look no further! HangZhou Yijiaang Automation Technology Co., Ltd has the perfect solution for you – our Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer.
With a hardened tooth surface, this reducer is built to withstand even the toughest conditions. Its horizontal installation makes it easy to integrate into your existing setup.
When choosing a gearbox/speed reducer, it’s important to provide the necessary information to ensure the perfect fit. You can start by providing the motor drawing with parameters, and our expert engineers will recommend the most suitable gearbox model for your reference. Alternatively, you can provide the following specifications:
- Type, model, and torque
- Ratio or output speed
- Working condition and connection method
- Input mode and input speed
By providing these details, you can rest assured that you’ll receive a gearbox/speed reducer that meets your exact requirements.
Don’t miss out on the opportunity to enhance the performance of your machinery with our Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer. Get in touch with us today and experience the difference!
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| Application: | Machinery, Agricultural Machinery, Car, Robot |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for troubleshooting common issues in gear drives?
Troubleshooting common issues in gear drives requires a systematic approach and adherence to best practices. Here’s a detailed explanation:
1. Gather Information:
– Start by gathering relevant information about the gear drive system, including its design specifications, operating conditions, and any recent changes or incidents.
– Consult equipment manuals, maintenance records, and any available documentation to understand the gear drive’s expected performance and maintenance requirements.
2. Visual Inspection:
– Perform a visual inspection of the gear drive to identify any obvious signs of damage, wear, or misalignment.
– Look for issues such as broken or chipped gear teeth, oil leaks, loose fasteners, or abnormal vibrations.
– Inspect lubrication levels and quality to ensure proper lubrication is maintained.
3. Measurement and Monitoring:
– Use appropriate measurement tools, such as vibration analyzers, temperature sensors, or lubricant analysis equipment, to gather quantitative data about the gear drive’s performance.
– Monitor variables such as vibration levels, temperature, noise, and oil condition to identify deviations from normal operating parameters.
4. Compare with Baseline Data:
– Compare the measured data with baseline or historical data to determine if there have been any significant changes or trends.
– Deviations from baseline data can indicate potential issues or abnormal wear patterns.
5. Consult Manufacturer Guidelines:
– Refer to the manufacturer’s guidelines, specifications, and troubleshooting manuals specific to the gear drive model or type.
– Follow the recommended procedures for troubleshooting and maintenance provided by the manufacturer.
– Manufacturers often provide valuable insights into common issues and their solutions for their gear drives.
6. Analyze and Identify Root Causes:
– Analyze the gathered information and data to identify the root causes of the issues.
– Consider factors such as overload conditions, misalignment, insufficient lubrication, gear wear, or inadequate maintenance practices.
– It may be necessary to engage the expertise of mechanical engineers, lubrication specialists, or other relevant professionals to help in the analysis.
7. Plan and Execute Corrective Actions:
– Develop a plan for implementing corrective actions based on the identified root causes.
– This may involve steps such as realigning the gear drive, replacing damaged components, adjusting lubrication practices, or implementing preventive maintenance measures.
– Prioritize the actions based on the severity and impact of the issues.
8. Monitor and Evaluate:
– After implementing the corrective actions, closely monitor the gear drive’s performance to ensure the issues have been resolved.
– Continue to gather data, measure key parameters, and compare with baseline data to verify the effectiveness of the corrective actions.
– Evaluate the
What are the best practices for troubleshooting common issues in gear drives?
Troubleshooting common issues in gear drives requires a systematic approach and adherence to best practices. Here’s a detailed explanation:
1. Gather Information:
– Start by gathering relevant information about the gear drive system, including its design specifications, operating conditions, and any recent changes or incidents.
– Consult equipment manuals, maintenance records, and any available documentation to understand the gear drive’s expected performance and maintenance requirements.
2. Visual Inspection:
– Perform a visual inspection of the gear drive to identify any obvious signs of damage, wear, or misalignment.
– Look for issues such as broken or chipped gear teeth, oil leaks, loose fasteners, or abnormal vibrations.
– Inspect lubrication levels and quality to ensure proper lubrication is maintained.
3. Measurement and Monitoring:
– Use appropriate measurement tools, such as vibration analyzers, temperature sensors, or lubricant analysis equipment, to gather quantitative data about the gear drive’s performance.
– Monitor variables such as vibration levels, temperature, noise, and oil condition to identify deviations from normal operating parameters.
4. Compare with Baseline Data:
– Compare the measured data with baseline or historical data to determine if there have been any significant changes or trends.
– Deviations from baseline data can indicate potential issues or abnormal wear patterns.
5. Consult Manufacturer Guidelines:
– Refer to the manufacturer’s guidelines, specifications, and troubleshooting manuals specific to the gear drive model or type.
– Follow the recommended procedures for troubleshooting and maintenance provided by the manufacturer.
– Manufacturers often provide valuable insights into common issues and their solutions for their gear drives.
6. Analyze and Identify Root Causes:
– Analyze the gathered information and data to identify the root causes of the issues.
– Consider factors such as overload conditions, misalignment, insufficient lubrication, gear wear, or inadequate maintenance practices.
– It may be necessary to engage the expertise of mechanical engineers, lubrication specialists, or other relevant professionals to help in the analysis.
7. Plan and Execute Corrective Actions:
– Develop a plan for implementing corrective actions based on the identified root causes.
– This may involve steps such as realigning the gear drive, replacing damaged components, adjusting lubrication practices, or implementing preventive maintenance measures.
– Prioritize the actions based on the severity and impact of the issues.
8. Monitor and Evaluate:
– After implementing the corrective actions, closely monitor the gear drive’s performance to ensure the issues have been resolved.
– Continue to gather data, measure key parameters, and compare with baseline data to verify the effectiveness of the corrective actions.
– Evaluate the success of the troubleshooting process and identify any lessons learned for future maintenance and troubleshooting activities.
By following these best practices, maintenance personnel can effectively troubleshoot common issues in gear drives, minimize downtime, and optimize the performance and lifespan of the gear drive system.
What are the signs of wear and tear in gear drives?
Identifying signs of wear and tear in gear drives is crucial for timely maintenance and preventing further damage. Here’s a detailed explanation of the common signs indicating wear and tear in gear drives:
1. Abnormal Noise:
– Unusual or increased noise during gear drive operation, such as grinding, squealing, or knocking sounds, can indicate worn or damaged gears.
– Excessive noise may result from pitting, chipping, or misalignment of gear teeth, requiring immediate attention.
2. Vibration:
– Excessive vibration during gear drive operation can be a sign of misalignment, gear tooth wear, or bearing damage.
– Vibrations may cause additional stress on the gears and other components, leading to accelerated wear and potential failure.
3. Changes in Performance:
– Decreased efficiency, reduced power transmission, or changes in speed and torque output can indicate wear and tear in gear drives.
– Increased slippage or difficulty in engaging gears may be a result of worn gear teeth or insufficient lubrication.
4. Increased Operating Temperature:
– If the gear drive operates at a higher temperature than normal, it could indicate excessive friction due to wear or inadequate lubrication.
– Elevated temperatures can accelerate wear and affect the overall performance and lifespan of the gear drive.
5. Oil Analysis:
– Regular oil analysis can help identify wear particles, contaminants, and changes in lubricant properties that indicate gear drive wear and tear.
– Presence of metal shavings, discoloration, or unusual debris in the oil can suggest gear or bearing deterioration.
6. Visual Inspection:
– Visually inspect the gear teeth for signs of pitting, chipping, scoring, or uneven wear patterns.
– Check for signs of excessive backlash, misalignment, or damage to bearings, shafts, and seals.
– Any visible damage or irregularities indicate wear and tear that requires attention.
7. Increased Friction:
– Higher friction levels, resulting in increased energy consumption or overheating, can be indicative of worn gears or inadequate lubrication.
– Excessive friction can lead to accelerated wear and further damage to the gear drive components.
It is important to address these signs of wear and tear promptly to prevent further deterioration and potential failure of the gear drive. Regular inspection, maintenance, and lubrication practices can help identify and mitigate wear-related issues, ensuring optimal performance and longevity of the gear drive system.
What are the common applications of gear drives in industry?
Gear drives find widespread applications in various industries due to their ability to efficiently transmit power and control speed. Here’s a detailed explanation of the common applications of gear drives in industry:
1. Automotive Industry:
– Gear drives are extensively used in automotive applications, such as transmissions and differential drives.
– They enable speed reduction, torque multiplication, and efficient power transmission in vehicles.
– Gear drives in automobiles help control speed ranges, enable gear shifting, and deliver power to the wheels.
2. Industrial Machinery:
– Gear drives are widely employed in various industrial machinery, including conveyors, mixers, pumps, and machine tools.
– They provide speed reduction or increase, torque amplification, and precise speed control in industrial equipment.
– Gear drives ensure efficient power transmission, synchronization of rotating components, and reliable operation of machinery.
3. Robotics and Automation:
– Gear drives play a critical role in robotics and automated systems for precision motion control.
– They provide speed reduction, torque amplification, and accurate positioning in robotic arms, joints, and manipulators.
– Gear drives enable smooth and precise movement in automated assembly lines, CNC machines, and other robotic applications.
4. Aerospace and Aviation:
– Gear drives are utilized in aerospace and aviation applications, such as aircraft engines, landing gear systems, and control mechanisms.
– They facilitate power transmission, speed control, and torque conversion in aircraft components.
– Gear drives in aviation require lightweight and high-strength materials to meet the demands of aircraft performance.
5. Energy and Power Generation:
– Gear drives are employed in power generation applications, including wind turbines, hydroelectric turbines, and steam turbines.
– They enable speed reduction or increase to match the rotational speed requirements of generators and power transmission systems.
– Gear drives play a vital role in efficient energy conversion and transmission in renewable energy and conventional power plants.
6. Mining and Construction:
– Gear drives are utilized in heavy machinery used in mining, construction, and earthmoving operations.
– They enable power transmission, speed reduction, and torque amplification in excavators, bulldozers, and dump trucks.
– Gear drives in mining and construction machinery withstand high loads, shock, and harsh operating conditions.
These are just a few examples of the common applications of gear drives in industry. Gear drives are versatile and can be found in various other sectors like marine, agricultural machinery, material handling, and more. The specific design, material selection, and configuration of gear drives depend on the requirements of the application, including load capacity, speed range, torque demands, and environmental conditions.
editor by Dream 2024-05-16